Darren Wells16:49
Thanks, Rich. I have to agree with Rich's level of excitement about the impact our investments in technology and service offerings are going to have on our businesses' market results. In addition, there are a number of actions I'll cover today that will support improved results over the next two to three years as we work on those longer-term programs and as we move through the recessionary environment we're seeing right now across much of the world. Turning to the fourth quarter, while several of the positive developments from the third quarter continued to benefit our business, our results fell short of our expectations. As I reflect on our performance, three factors stand out as impacting our results relative to our thinking last time we spoke. First, our OE business faced significantly incremental headwinds with continued year-over-year declines in light vehicle production as well as the downturn in the US and European commercial truck cycles. Light vehicle production declined 5%, including the impact of the OE strike in the US, which was a deterioration from the third quarter, and the downturn in commercial truck builds in EMEA and the Americas accelerated in the period, further reducing demand for high-margin commercial truck tires. Second, demand for consumer replacement tires remained at recessionary levels in Europe. Industry shipments fell 3% in the EU, driven by a decline in the winter category. Shipments of winter tires declined 6%. We gained share in this important category during the period; however, our volume and price/mix performance were significantly impacted by the loss of winter tire business. Third, as always, recessionary industry conditions are resulting in increased competitive pressures. These conditions are making it difficult for us to capture the full value of our products in geographies where demand is the weakest, including value markets in Europe and China, where customers have been particularly aggressive in demanding price reductions on legacy fitments. Despite these near-term challenges, our OE pipeline remains strong, and we continue to expect significant volume growth in this channel through 2022, driven by improving win rates, including on high-value electric vehicle fitments. As we've discussed before, the weighting torque associated with electric powertrains makes tire design much more complicated. This reduces the number of capable suppliers and has resulted in our win rate on EV fitments being significantly higher. In the consumer replacement business, we continue to improve our performance in the Americas. We increased share and benefited from actions we've taken to recover the impact of higher raw material costs in recent years. These achievements helped us deliver significantly higher earnings and margins in our replacement business in the Americas compared to the prior year. Turning to slide 10, our fourth quarter sales were $3.7 billion, down four percent from last year, driven by lower volume and unfavorable foreign currency translation. These effects were partially offset by improvements in price/mix, primarily in EMEA and the Americas. Unit volume decreased 2 percent. The decline was more than explained by lower OE shipments, reflecting lower global vehicle production and the continued impact of strategic actions we've taken to renew our OE portfolio. Replacement shipments increased slightly, with continued strength in the Americas more than offsetting ongoing softness in EMEA and weakness in Asia-Pacific, particularly in Japan. Segment operating income for the quarter was $242 million, down $65 million from a year ago. About half of this decline came from a decrease in favorable indirect tax settlements in Brazil and the impact of the OE strike in the US. Our results were influenced by certain significant items, and after adjusting for these items, earnings per share on a diluted basis were 19 cents. The chart on slide 11 summarizes the change in segment operating income versus last year. The negative impact from volume was $19 million. In addition, production cuts taken during the third quarter, including those related to the OE strike in the US, resulted in lower overhead absorption and a negative impact of $26 million. While these production cuts negatively affected our earnings, they were the appropriate response as they contributed to our favorable working capital performance in 2019. Raw material costs increased $19 million, driven by the unfavorable transactional impact of foreign currency and higher natural gas costs. We saw less benefit than we expected from lower feedstock costs given slower inventory turns, reflecting softer than planned demand. Price/mix was favorable by $32 million, reflecting the continued benefit from our pricing actions, particularly in the Americas. Price/mix benefits were reduced by lower than expected winter tire shipments in Europe and continuing customer and channel mix challenges in the Americas. Inflation of $46 million more than offset cost savings of $45 million. It's important to recall that last year's costs were net $21 million lower as a result of indirect tax settlements in Brazil. Excluding this impact, cost savings this year would have been $66 million and would have exceeded inflation by approximately $20 million. The negative effect of foreign currency translation totaled $8 million. The $23 million decline in the other category was driven by higher incentive compensation and R&D costs, partly offset by lower startup costs and a favorable impact of our equity interest in TireHub, which improved by $4 million year-over-year. Turning to the balance sheet on slide 12, net debt totaled $4.8 billion, down $207 million from a year ago, reflecting strong cash flow and improved working capital management. Our liquidity profile remains strong with approximately $4.5 billion in cash and available credit at the end of the quarter. This is an improvement of over $500 million from the previous year, reflecting our strong free cash flow performance during the fourth quarter and the increase in the size of our European revolving credit facility last March. Slide 14 summarizes our cash flows. We generated $1.3 billion from operating activities, an increase of $406 million compared to the previous year. This improvement was driven by strong working capital performance reflecting initiatives we implemented over the course of the year. Capital expenditures for Q4 were $209 million. We slowed down our capital spending plan significantly in the second half to reflect weakening market conditions. For the full year, we generated free cash flow of $437 million, allowing us to cover our dividend and decrease our net debt. Turning to our segment results beginning on slide 15, Americas volume decreased two percent to 18.7 million. The decline was more than explained by lower shipments in our consumer OE business, primarily in the US. More than half the decline in the US resulted from the OE strike, with the remainder largely a function of actions we've taken in previous quarters to reduce our exposure to older fitments, especially those on passenger cars, which continued to decline as a percent of new car sales. Shipments of replacement tires increased 2%, driven by solid growth in the US and Brazil. Segment operating income was $152 million, down $27 million from last year. The decline was more than explained by a decrease in indirect tax settlements in Brazil and the impact of the OE strike. These factors were partially offset by improved price/mix net of higher raw material costs and the benefit of net cost savings. Throughout 2019, we took several actions to strengthen the competitiveness of our manufacturing footprint in the Americas and curtailed production of tires for declining, less profitable segments of the market. Last February, we transitioned our manufacturing facility in Gadsden, Alabama to a five-day production schedule in response to declining demand for small rim diameter tires that are produced at the factory. During the fourth quarter, we offered voluntary buyouts to certain associates in the plant. Combined, these actions have allowed us to reduce our labor costs; however, they've resulted in near-term manufacturing inefficiencies for two reasons. First, we're transitioning certain SKUs from our Gadsden facility to other plants in our US footprint, which necessitates short-term development and ramp-up costs. Second, the Gadsden facility is operating at low volumes. This will result in a write-off in Q1 of about $15 million of overhead related to Q1 production. These transitional manufacturing costs are expected to offset savings from our recent restructuring in the near term. Turning to slide 16, Europe, Middle East and Africa's unit sales were down approximately 4%, driven by a decline in OE business. Our consumer replacement shipments fell 2 percent, reflecting weak industry conditions in Europe. Shipments of high-margin winter tires declined 5%. While this performance was slightly better than the market, the absolute decline in winter shipments adversely affected both volume and mix. Segment operating income was $38 million. The decrease versus last year was driven by lower volume, wage inflation, and higher unabsorbed overhead reflecting production cuts in Q3. Turning to slide 17, Asia Pacific tire units totaled 7.9 million, effectively flat with last year, as growth in OE was offset by softness in our replacement business. OE shipments increased 4%, driven by some recovery in China. Replacement shipments declined by 3 percent, more than explained by a decline in consumer replacement industry volume in Japan. Excluding Japan, shipments of consumer replacement tires increased 5%, driven by growth in China. Segment operating income was $52 million, $2 million lower than in the previous year. This variance primarily reflects lower price/mix and unfavorable foreign currency translation. Turning to slide 18, I'd like to share some information regarding the restructuring of our distribution in Europe. On our last call, we indicated the volume situation in Europe has been exacerbated by poor performance in our distribution channels. This reflects a lack of alignment and results from distribution lacking focus on our brands. This is similar to the situation we faced here in North America a few years ago. As you can see on the slide, the majority of our volume in Europe flows directly from our warehouses to aligned channels, including traditional franchise retail, car dealers, and certain B2C e-commerce channels. However, about 12 million tires are sold through wholesale distributors or large retail chains that are not as focused on the health or growth of our brands. With our aligned distribution initiative, we are signing agreements with full-service distributors covering each geography that will have increased focus on our brands. This will require us to shift many of the nine million units that are currently sold through non-aligned channels to full-service distributors. As a result, we expect to experience an inciting volume loss during the transition in 2020. This could negatively affect volume by as much as one and a half million units. Over time, we expect to fully recover this volume and strengthen our position and improve the stability of our business. In the US, this improvement delivered added net revenue per tire of two to four dollars a unit across our entire replacement business, and we see no reason why the benefit would not be similar in Europe. Turning to slide 19, you will see several of the key factors that we anticipate impacting our first quarter results when compared to the previous year, including unabsorbed overhead from the production cuts we took in Q4, which reduced our Q4 production by about a million units. Year-over-year, we continue to expect recessionary OE demand in several geographies, including Europe, China, and India. More importantly, we see little evidence that suggests the global OE environment will improve in the near term. In fact, third-party estimates of global light vehicle production continue to be revised lower, with forecasts pointing to a six percent decline in the first quarter, including a 13 percent decline in China. And from our vantage point, the risks to full-year auto production estimates are building. In total, we anticipate our consumer OE volume declining by about two million units this year, with approximately three-quarters of the decline occurring in Asia-Pacific. At this point, our thinking excludes any impact of the coronavirus. Given the dynamic nature of the circumstances, the duration of the business disruption and related financial impacts can't really be estimated yet. Slide 20 again reflects on several of the positive factors that give us optimism as we look at the next two to three years. In July, we talked about the first three items: our planned restructuring actions, the growth we expect on our OE business given our recent win rate, and continued recovery of price versus raw materials. We would now add two other items. First, improving mix, which was about $80 million negative for us in 2019 but began to recover in Q4. And second, the benefits of the restructuring of our distribution in Europe. We'll continue to keep you up to date as these plans and expectations play out. Turning to slide 21, we've included our current financial assumptions for 2020. We are forecasting raw material costs to be approximately flat, excluding the impact of transactional foreign currency, as higher non-feedstock costs are expected to offset the benefit of lower commodity costs. While we will benefit from replacement price increases late last year, we expect the benefit of these increases to be largely offset by lower prices. We plan capital expenditures of about $800 million, effectively in line with depreciation. At this point, we're expecting $50 to $100 million use of cash for working capital to reflect some timing differences versus 2019. However, we gained good traction with working capital initiatives that we implemented last year, and similar to last year, I hope to improve on this view as the year progresses. Restructuring cash outlays are expected to total $125 to $150 million. The increasing restructuring payments reflects the actions we are taking both in EMEA and in the US. We expect our book and cash tax rates to be very sensitive to small changes in income in 2020 given our distribution initiative and tax framework in EMEA. Our global tax rates...
Cash taxes are expected to range between 130 and 140 million for the year, but book tax levels will depend to a great degree on geographic profitability, which is hard to predict with precision. We will update you on our thinking as the year progresses, but the book tax rate in Q4 was close to 50 percent and could be even higher at times during 2020. Finally, you will find a few other reference slides in our deck. Slides 25 to 27 provide an updated breakdown of our raw material costs by major commodity as well as providing some continuous analysis of the price versus raw material cycle. Slide 28 provides an updated breakdown of our consumer business between large rim and smaller rim diameter tires for 2019. Slide 29 provides our current expectations for industry shipment growth for the US and Western Europe, and slide 24 contains updated modeling assumptions that will be useful as you develop your forecasts. There are a few significant changes I would point out in our modeling assumptions. Our volume sensitivities have been adjusted to reflect recent share and market data, particularly the near-term decline we discussed in consumer OE. Our assumption for profit margins per tire for the OE business have been adjusted down to reflect recent trends including increased price pressure. We've refined our estimates of the impact of pricing on the replacement business to exclude some revenue to which replacement pricing does not apply. The biggest change was in Europe. Finally, the impact of raw materials percentage price changes has been reduced slightly given recent lower prices and lower volumes. Now we'll open up the line for questions. And at this time, if you'd like to ask a question, please press the star 1 on your touch-tone phone. You can remove yourself from the queue by pressing the pound key. Once again, a star 1 on your touch-tone phone. We'll take our first question from Ryan Brinkman with JP Morgan. Please go ahead.